What A Formula 1 Fumble Can Teach Us About Proper Inventory & Organisation
What does it take to succeed in a high-octane motorsport like Formula 1? For many teams, it boils down to a few key things - an exceptional driver, an excellent support team, and sometimes a little luck.
What does it take to succeed in a high-octane motorsport like Formula 1? For many teams, it boils down to a few key things - an exceptional driver, an excellent support team, and sometimes a little luck.
What are the consequences of not having the structures in place to support a highly performing team? As many successful online AACSB MBAgraduates can appreciate, having the right tools for the job can often be the difference between keeping pace with your competitors and falling behind. It's all about being in control of your success.
For the new head of Williams Racing, bringing the team’s standards up to par with their competitors has highlighted how fumbles with standards, like inventory and organization, can be mission-critical for success on the track.
How many parts do you think are in a car? The number can vary from model to model, but typically, it’s not unusual to see 20-30,000 parts in a car. Formula 1 components are specially designed to get the most out of the car they’re designed for - using computer-aided design (CAD), engineers and manufacturing specialists can produce as many as 80,000 componentsfor a single operational Formula 1 car to deliver optimal performance for everything from aerodynamics to the undertray. These parts are also constantly changing due to a mix of rule changes and vehicle requirements.
Managing such a large number of components can be incredibly complicated and time-consuming. F1 teams are constantly moving, traveling to twenty countries as part of the 2023 season, so you have to be able to manage not only shipping and logistics but also the complex processes of being able to manage manufacturing and shipping across international borders.
Here, our story begins. Williams Racing has a long and storied history as a Formula 1 team, with its origins tracing back to the 1960s and 1970s. Founded by former driver and mechanic Frank Williams, the Williams Racing team found great success in the 1980s and 1990s, winning the Constructor’s Championship nine times between 1979 and 1997.
In the last two decades, Williams Racing has had its struggles. It had been nearly three decades since Canadian Jacques Villeneuve led Williams to the 1997 Formula One World Championship. In the nearly three decades since their last season win, the team has faced sustained criticism that it is no longer up to the standard required for an F1 team. Even Villeneuve has gone on the recordto admit that seeing his old team fall on tough times has been challenging.
In recent years, the Williams Racing team has gone through significant change. The Williams family is no longer involved with the business, having been bought out in 2020. For incoming Team Principal James Vowles, formerly of Mercedes-AMG Petronas, an attempt to bring the team back to its glory days highlighted the challenges when systems are simply inadequate to handle the requirements that a team demands.
Where did it all go wrong? For a number of years, the Williams Racing team had been using poor inventory management practices - notably, storing the entire Williams Parts database in a single Excel workbook. An inadequate system contributed to the significant issues that Williams was having in maintaining and managing inventory, resulting in a challenging operational environment where the parts for a vehicle were not guaranteed to be ready before race day.
This could be seen in the Melbourne race, where Williams’ lack of a spare chassis for the race team resulted in the team deciding to sit out driver Logal Sargeant for the 2024 Australian Grand Prix, after Alex Albon had an accident that damaged the chassis of his Williams FW46 car. This led to widespread criticism of the Williams Racing Team as a whole - with most teams having a spare chassis as a standard for the entire season, Williams’ lack of a chassis forced the squad to make tough decisions that should have been avoidable.
In part, these issues can be traced back to the underlying problem - the inventory management system. Team staff could not tell from the dataset what current inventory levels were, how long it would take to make a part, and the cost of each component. As a result, it wasn’t uncommon for the team to MacGyvera solution for unique parts issues - modifying old parts to fit the new machine or different materials to ensure that a compatible part was fitted to the vehicle, even if it wasn’t the same type of material.
Ultimately, it’s important that a team has the right tools to get the job done. In Williams Racing's situation, a substantial overhaulwas required to bring its technology base in line with that of other F1 constructors. This included creating structures and systems that could better provide data on parts, such as a data lake or data warehouse, as well as the tools necessary to run models and simulations without needing to be reliant on Excel data sets.
It will take several years to recover from previous seasons' failures, but the signs are promising. While the team doesn’t have the points to show for it this season, overall vehicle performance has stabilized - a vast improvement from the decline in prior years. The team now has a third chassis on standby, meaning that it’ll be much less likely that they’ll need to make personnel decisions based on parts shortfalls - at least this year.
For team principal James Vowles, the winter of revelation doesn’t worry him - with a firm belief that there will be a performance improvement with process improvement. Now, it’s just a race against time.
What Williams’ folly has shown us has been nothing short of remarkable. No matter whether you’re a small business or a Formula 1 team, there are pitfalls that affect every business—whether that’s not having the right tools, processes, or systems that limit your ability to run a business effectively.
Addressing operation shortfalls is essential. Rather than walking wounded, a modern organization must be prepared to invest in the tools necessary to help it succeed. It will take time for plans to propagate, but ultimately, given enough time and room to grow, they will hopefully allow the Williams team to return to the glory days of the 1990s.
Paolo Reyna is a writer and storyteller with a wide range of interests. He graduated from New York University with a Bachelor of Arts in Journalism and Media Studies.
Paolo enjoys writing about celebrity culture, gaming, visual arts, and events. He has a keen eye for trends in popular culture and an enthusiasm for exploring new ideas. Paolo's writing aims to inform and entertain while providing fresh perspectives on the topics that interest him most.
In his free time, he loves to travel, watch films, read books, and socialize with friends.
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